Maintenance and Reliability Best Practices

Course Info

Length: 1 Week

City: Kuala Lumpur

Type: In Classroom

Available Dates

  • Mar-04-2024

    Kuala Lumpur

  • Apr-01-2024

    Kuala Lumpur

  • May-06-2024

    Kuala Lumpur

  • June-03-2024

    Kuala Lumpur

  • July-01-2024

    Kuala Lumpur

  • Aug-05-2024

    Kuala Lumpur

  • Sep-02-2024

    Kuala Lumpur

  • Oct-07-2024

    Kuala Lumpur

  • Nov-04-2024

    Kuala Lumpur

  • Dec-02-2024

    Kuala Lumpur

Dates in Other Venues

  • Feb-26-2024

    London

  • Feb-26-2024

    Amsterdam

  • Mar-04-2024

    Istanbul

  • Mar-11-2024

    Singapore

  • Mar-11-2024

    Paris

  • Mar-18-2024

    Barcelona

  • Mar-18-2024

    Dubai

  • Mar-25-2024

    Amsterdam

  • Mar-25-2024

    London

  • Apr-01-2024

    Istanbul

  • Apr-08-2024

    Singapore

  • Apr-08-2024

    Paris

  • Apr-15-2024

    Barcelona

  • Apr-15-2024

    Dubai

  • Apr-22-2024

    London

  • Apr-29-2024

    Amsterdam

  • May-06-2024

    Istanbul

  • May-13-2024

    Singapore

  • May-13-2024

    Paris

  • May-20-2024

    Dubai

  • May-20-2024

    Barcelona

  • May-27-2024

    Amsterdam

  • May-27-2024

    London

  • June-03-2024

    Istanbul

  • June-10-2024

    Singapore

  • June-10-2024

    Paris

  • June-17-2024

    Dubai

  • June-17-2024

    Barcelona

  • June-24-2024

    London

  • June-24-2024

    Amsterdam

  • July-01-2024

    Istanbul

  • July-08-2024

    Singapore

  • July-08-2024

    Paris

  • July-15-2024

    Barcelona

  • July-15-2024

    Dubai

  • July-22-2024

    London

  • July-29-2024

    Amsterdam

  • Aug-05-2024

    Istanbul

  • Aug-12-2024

    Singapore

  • Aug-12-2024

    Paris

  • Aug-19-2024

    Barcelona

  • Aug-19-2024

    Dubai

  • Aug-26-2024

    London

  • Aug-26-2024

    Amsterdam

  • Sep-02-2024

    Istanbul

  • Sep-09-2024

    Paris

  • Sep-09-2024

    Singapore

  • Sep-16-2024

    Barcelona

  • Sep-16-2024

    Dubai

  • Sep-23-2024

    London

  • Sep-30-2024

    Amsterdam

  • Oct-07-2024

    Istanbul

  • Oct-14-2024

    Paris

  • Oct-14-2024

    Singapore

  • Oct-21-2024

    Barcelona

  • Oct-21-2024

    Dubai

  • Oct-28-2024

    London

  • Oct-28-2024

    Amsterdam

  • Nov-04-2024

    Istanbul

  • Nov-11-2024

    Singapore

  • Nov-11-2024

    Paris

  • Nov-18-2024

    Dubai

  • Nov-18-2024

    Barcelona

  • Nov-25-2024

    Amsterdam

  • Nov-25-2024

    London

  • Dec-02-2024

    Istanbul

  • Dec-09-2024

    Singapore

  • Dec-09-2024

    Paris

  • Dec-16-2024

    Dubai

  • Dec-16-2024

    Barcelona

  • Dec-23-2024

    London

  • Dec-30-2024

    Amsterdam

Course Details

Course Outline

5 days course

 

Asset Cost Management Introduction
 
  • Definitions of reliability, maintenance & asset management.
  • The total cost of maintenance.
  • Best practice reliability and maintenance processes.
  • Elements of asset management best practice.
  • Auditing performance.
  • Overview of TPM, RCM, BCM, QCM, and other asset management buzzword.
  • Open discussion sessions.

 

Laying the Groundwork
 
  • Team-work maintenance, operations, stores.
  • The importance of standards such as PAS 55, JA1011.
  • Corporate asset management expectations.
  • Asset performance expectations.
  • The forms of asset failure and degradation.
  • The causes and nature of asset failure and degradation.
  • The effects, cost and risks of asset degradation.
  • Practical Application and Open Discussion sessions.

 

Applying the Value based Process
 
  • Breaking the cycle of failure and degradation.
  • Select PM tactics on the basis of costs and risks.
  • How to determine PM intervals.
  • Condition based maintenance types and the PF-curve.
  • The four important reliability functions.
  • Implementing best practice maintenance programs.
  • Optimising spares to support the maintenance program.
  • Maintenance program cost and risk-based justification.
  • Practical Application and Open Discussion Sessions.

 

Ensuring the Continuity of the Value-based Process
 
  • Complete the PLAN, DO, REVIEW Improvement cycle with FRACAS.
  • Failure Reporting, Analysis and Corrective Action System requirements.
  • Structure and code data collection to support reliability analysis.
  • How to quantify chronic failures and losses.
  • Use Pareto analysis and stratification to focus the value-based analysis.
  • Quantify losses in life cycle terms.
  • Hypothesise root causes of failure and verify on the basis of evidence.
  • Reliability Analysis Case Study.
  • Discussion of software and templates to support analysis.

 

Supporting Process that Lower Life-cycle costs
 
  • Planning and scheduling best practice.
  • Cost effective man-power and skills deployment.
  • Performance indicators to drive continuous improvement.
  • Overall review of concepts learned.

Course Video