Root Cause Failure Analysis

Course Info

Length: 1 Week

City: Kuala Lumpur

Type: In Classroom

Available Dates

  • Mar-04-2024

    Kuala Lumpur

  • Apr-01-2024

    Kuala Lumpur

  • May-06-2024

    Kuala Lumpur

  • June-03-2024

    Kuala Lumpur

  • July-01-2024

    Kuala Lumpur

  • Aug-05-2024

    Kuala Lumpur

  • Sep-02-2024

    Kuala Lumpur

  • Oct-07-2024

    Kuala Lumpur

  • Nov-04-2024

    Kuala Lumpur

  • Dec-02-2024

    Kuala Lumpur

Dates in Other Venues

  • Feb-26-2024

    London

  • Feb-26-2024

    Amsterdam

  • Mar-04-2024

    Istanbul

  • Mar-11-2024

    Singapore

  • Mar-11-2024

    Paris

  • Mar-18-2024

    Barcelona

  • Mar-18-2024

    Dubai

  • Mar-25-2024

    Amsterdam

  • Mar-25-2024

    London

  • Apr-01-2024

    Istanbul

  • Apr-08-2024

    Singapore

  • Apr-08-2024

    Paris

  • Apr-15-2024

    Barcelona

  • Apr-15-2024

    Dubai

  • Apr-22-2024

    London

  • Apr-29-2024

    Amsterdam

  • May-06-2024

    Istanbul

  • May-13-2024

    Singapore

  • May-13-2024

    Paris

  • May-20-2024

    Dubai

  • May-20-2024

    Barcelona

  • May-27-2024

    Amsterdam

  • May-27-2024

    London

  • June-03-2024

    Istanbul

  • June-10-2024

    Singapore

  • June-10-2024

    Paris

  • June-17-2024

    Dubai

  • June-17-2024

    Barcelona

  • June-24-2024

    London

  • June-24-2024

    Amsterdam

  • July-01-2024

    Istanbul

  • July-08-2024

    Singapore

  • July-08-2024

    Paris

  • July-15-2024

    Barcelona

  • July-15-2024

    Dubai

  • July-22-2024

    London

  • July-29-2024

    Amsterdam

  • Aug-05-2024

    Istanbul

  • Aug-12-2024

    Singapore

  • Aug-12-2024

    Paris

  • Aug-19-2024

    Barcelona

  • Aug-19-2024

    Dubai

  • Aug-26-2024

    London

  • Aug-26-2024

    Amsterdam

  • Sep-02-2024

    Istanbul

  • Sep-09-2024

    Paris

  • Sep-09-2024

    Singapore

  • Sep-16-2024

    Barcelona

  • Sep-16-2024

    Dubai

  • Sep-23-2024

    London

  • Sep-30-2024

    Amsterdam

  • Oct-07-2024

    Istanbul

  • Oct-14-2024

    Paris

  • Oct-14-2024

    Singapore

  • Oct-21-2024

    Barcelona

  • Oct-21-2024

    Dubai

  • Oct-28-2024

    London

  • Oct-28-2024

    Amsterdam

  • Nov-04-2024

    Istanbul

  • Nov-11-2024

    Singapore

  • Nov-11-2024

    Paris

  • Nov-18-2024

    Dubai

  • Nov-18-2024

    Barcelona

  • Nov-25-2024

    Amsterdam

  • Nov-25-2024

    London

  • Dec-02-2024

    Istanbul

  • Dec-09-2024

    Singapore

  • Dec-09-2024

    Paris

  • Dec-16-2024

    Dubai

  • Dec-16-2024

    Barcelona

  • Dec-23-2024

    London

  • Dec-30-2024

    Amsterdam

Course Details

Course Outline

5 days course

 

Problem Solving – Basic Principles
 
  • Problem Identification Session.
  • Terminology of RCFA.
  • Decision Logic.
  • Three Knowledge Types.
  • Maintenance Maturity Indexing.
  • Six Level Generic Performance Standard.
  • Continuous Improvement.
  • Exercises.

 

Sustainable Maintenance Performance Improvement 1

 

 
  • Introduction to Modern Maintenance Practice.
  • The SQC Performance Model.
  • Reverse Risk Analysis.
  • Maintenance /Operations Objectives and Resource Analysis.
  • Complexity; Risk; and Variability Models.
  • The Maintenance Cost Ratio.
  • Solving of Delegate Problems.
  • Exercises.

 

Sustainable Maintenance Performance Improvement 2
 
  • Cross Referencing Operational Variables (Group Exercise)
  • “Your Maintenance Costs are too High!”
  • Sigma Sets: The Absolute Decision Standard
  • Data / Knowledge Base
  • Accuracy and Availability of Data / Cost relationship
  • The Four critical stages of Data Maturity
  • Logical Critical Thinking vs. Creative Lateral Divergent Thinking
  • Case Studies: Analysis and Exercises.

 

Action Plan Development
 
  • Introduction to TRIZ Methodology.
  • Review of Most Suitable Techniques.
  • Development of an “Instant Approach” to Problem Solving.
  • Application of “Standard Questions”.
  • Individual Delegate Requirements.
  • Commercial Programs.
  • Logistical Requirements for Practical RCFA implementation.
  • RCFA Exercises (Analysis of Client Company Specific Problems).

 

Root Cause Analysis
 
  • Maintenance Strategy Development and Implementation.
  • Standard Pitfalls for Maintenance Improvement Initiatives.
  • Generic Problem-Solving Techniques.
  • Logical Problem-Solving Techniques.
  • Creative Problem-Solving Techniques.
  • Other Problem-Solving Techniques.
  • A Systematic Root Cause Failure Analysis Methodology.
  • Exercises.

Course Video