Root Cause Failure Analysis

Course Info

Date: July-04-2022

Length: 1 Week

City: Zurich

Fees: 4,600

Type: In Classroom

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    Istanbul

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    Munich

Course Details

Course Outline

5 days course

 

Problem Solving – Basic Principles
 
  • Problem Identification Session.
  • Terminology of RCFA.
  • Decision Logic.
  • Three Knowledge Types.
  • Maintenance Maturity Indexing.
  • Six Level Generic Performance Standard.
  • Continuous Improvement.
  • Exercises.

 

Sustainable Maintenance Performance Improvement 1

 

 
  • Introduction to Modern Maintenance Practice.
  • The SQC Performance Model.
  • Reverse Risk Analysis.
  • Maintenance /Operations Objectives and Resource Analysis.
  • Complexity; Risk; and Variability Models.
  • The Maintenance Cost Ratio.
  • Solving of Delegate Problems.
  • Exercises.

 

Sustainable Maintenance Performance Improvement 2
 
  • Cross Referencing Operational Variables (Group Exercise)
  • “Your Maintenance Costs are too High!”
  • Sigma Sets: The Absolute Decision Standard
  • Data / Knowledge Base
  • Accuracy and Availability of Data / Cost relationship
  • The Four critical stages of Data Maturity
  • Logical Critical Thinking vs. Creative Lateral Divergent Thinking
  • Case Studies: Analysis and Exercises.

 

Action Plan Development
 
  • Introduction to TRIZ Methodology.
  • Review of Most Suitable Techniques.
  • Development of an “Instant Approach” to Problem Solving.
  • Application of “Standard Questions”.
  • Individual Delegate Requirements.
  • Commercial Programs.
  • Logistical Requirements for Practical RCFA implementation.
  • RCFA Exercises (Analysis of Client Company Specific Problems).

 

Root Cause Analysis
 
  • Maintenance Strategy Development and Implementation.
  • Standard Pitfalls for Maintenance Improvement Initiatives.
  • Generic Problem-Solving Techniques.
  • Logical Problem-Solving Techniques.
  • Creative Problem-Solving Techniques.
  • Other Problem-Solving Techniques.
  • A Systematic Root Cause Failure Analysis Methodology.
  • Exercises.

Course Video